Custom Couples Clothes — Tencel Cotton Blend with Foil Printing
We build couples clothes programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Couples Clothes |
|---|---|
| Base fabric | Tencel Cotton Blend |
| Decoration / finish | Foil Printing |
| Fabric weight | 180-200 gsm |
| Size range | 2-12Y kids |
| Colour options | 16 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Ultrasonic Welding — available on Tencel Cotton Blend, quoted per position and per colour.
- Rhinestone Application — available on Tencel Cotton Blend, quoted per position and per colour.
- Stone Wash — available on Tencel Cotton Blend, quoted per position and per colour.
- Flat Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
- Enzyme Wash — available on Tencel Cotton Blend, quoted per position and per colour.
- DTF Film Printing — available on Tencel Cotton Blend, quoted per position and per colour.
- Satin Printed Label — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Tencel Cotton Blend-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with foil printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Cycling and Triathlon — couples clothes uniforms, staff wear or resale programmes
- Hospitality and Hotels — couples clothes uniforms, staff wear or resale programmes
- Airlines and Cruise Lines — couples clothes uniforms, staff wear or resale programmes
- Schools and School Districts — couples clothes uniforms, staff wear or resale programmes
- Spas and Salons — couples clothes uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your couples clothes programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.







