Custom Couples Clothes in Power Mesh with Custom Button for Sportswear Brands

Custom Couples Clothes — Power Mesh with Custom Button

We build couples clothes programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Power Mesh, quoted per position and per colour.
• Garment Dyeing — available on Power Mesh, quoted per position and per colour.
• Screen Printing — available on Power Mesh, quoted per position and per colour.
• Custom Button — available on Power Mesh, quoted per position and per colour.
• Flocking — available on Power Mesh, quoted per position and per colour.
• Embossing — available on Power Mesh, quoted per position and per colour.
• Yarn Dyeing — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Boutique and Independent Labels — couples clothes uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — couples clothes uniforms, staff wear or resale programmes
• Photography Studios — couples clothes uniforms, staff wear or resale programmes
• Outdoor and Hiking — couples clothes uniforms, staff wear or resale programmes
• Food Processing — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your couples clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.