Custom Bowler & Deby Hat — Nylon with Custom Button
We build bowler & deby hat programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Bowler & Deby Hat |
|---|---|
| Base fabric | Nylon |
| Decoration / finish | Custom Button |
| Fabric weight | 340-400 gsm |
| Size range | 0-24M baby |
| Colour options | 12 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | GOTS |
What you can customise
- Contrast Stitching — available on Nylon, quoted per position and per colour.
- Puff Printing — available on Nylon, quoted per position and per colour.
- 3D Puff Embroidery — available on Nylon, quoted per position and per colour.
- Beading and Embroidery — available on Nylon, quoted per position and per colour.
- Pantone Color Matching — available on Nylon, quoted per position and per colour.
- Laser Cutting — available on Nylon, quoted per position and per colour.
- Flat Embroidery — available on Nylon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Nylon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with custom button applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Government and Municipal — bowler & deby hat uniforms, staff wear or resale programmes
- Sports Teams and Clubs — bowler & deby hat uniforms, staff wear or resale programmes
- Food Processing — bowler & deby hat uniforms, staff wear or resale programmes
- Automotive Dealerships — bowler & deby hat uniforms, staff wear or resale programmes
- Promotional Marketing — bowler & deby hat uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bowler & deby hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your bowler & deby hat programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
