Custom Fedora in Lambswool with DTG Digital Printing for Outdoor & Workwear Programs

Custom Fedora — Lambswool with DTG Digital Printing

We build fedora programmes from a tech pack or a physical reference sample. This Lambswool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Lambswool, quoted per position and per colour.
• Dye-Sublimation Printing — available on Lambswool, quoted per position and per colour.
• Snow Wash — available on Lambswool, quoted per position and per colour.
• Reflective Printing — available on Lambswool, quoted per position and per colour.
• Laser Engraving — available on Lambswool, quoted per position and per colour.
• Custom Zip Puller — available on Lambswool, quoted per position and per colour.
• Piece Dyeing — available on Lambswool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lambswool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Sports Teams and Clubs — fedora uniforms, staff wear or resale programmes
• Wedding and Bridal — fedora uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — fedora uniforms, staff wear or resale programmes
• Banking and Finance — fedora uniforms, staff wear or resale programmes
• Police and Fire Departments — fedora uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so fedora batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your fedora programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.