Custom Other Dress Hat in Viscose with Laser Cutting for Retail Chains

Custom Other Dress Hat — Viscose with Laser Cutting

We build other dress hat programmes from a tech pack or a physical reference sample. This Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Viscose, quoted per position and per colour.
• Piping and Binding — available on Viscose, quoted per position and per colour.
• Custom Drawcord — available on Viscose, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Viscose, quoted per position and per colour.
• Acid Wash — available on Viscose, quoted per position and per colour.
• Padding and Wadding — available on Viscose, quoted per position and per colour.
• All-Over Sublimation — available on Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — other dress hat uniforms, staff wear or resale programmes
• Sports Teams and Clubs — other dress hat uniforms, staff wear or resale programmes
• Construction Sites — other dress hat uniforms, staff wear or resale programmes
• Wholesale and Distribution — other dress hat uniforms, staff wear or resale programmes
• Retail Store Staff — other dress hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other dress hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other dress hat programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.