Custom Beret in Anti-Static Fabric with Ultrasonic Welding for Outdoor & Workwear Programs

Custom Beret — Anti-Static Fabric with Ultrasonic Welding

We build beret programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Anti-Static Fabric, quoted per position and per colour.
• Laser Cutting — available on Anti-Static Fabric, quoted per position and per colour.
• Care Label — available on Anti-Static Fabric, quoted per position and per colour.
• 3D Puff Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Acid Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Piece Dyeing — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — beret uniforms, staff wear or resale programmes
• Film and TV Production — beret uniforms, staff wear or resale programmes
• Beauty and Cosmetics — beret uniforms, staff wear or resale programmes
• Streetwear Brands — beret uniforms, staff wear or resale programmes
• Spas and Salons — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your beret programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.