Custom Beret in Flame-Retardant Fabric with Tie-Dye Wash for Sportswear Brands

Custom Beret — Flame-Retardant Fabric with Tie-Dye Wash

We build beret programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Stone Wash — available on Flame-Retardant Fabric, quoted per position and per colour.
• Ruching — available on Flame-Retardant Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Applique Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Custom Drawcord — available on Flame-Retardant Fabric, quoted per position and per colour.
• Seam Sealing — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — beret uniforms, staff wear or resale programmes
• Running and Marathon Events — beret uniforms, staff wear or resale programmes
• Universities — beret uniforms, staff wear or resale programmes
• Workwear and Industrial — beret uniforms, staff wear or resale programmes
• E-commerce Private Label — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your beret programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.