Custom Beret in Nylon with Piping and Binding for Sportswear Brands

Custom Beret — Nylon with Piping and Binding

We build beret programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Nylon, quoted per position and per colour.
• Seam Sealing — available on Nylon, quoted per position and per colour.
• Puff Printing — available on Nylon, quoted per position and per colour.
• Custom Drawcord — available on Nylon, quoted per position and per colour.
• Applique Embroidery — available on Nylon, quoted per position and per colour.
• Screen Printing — available on Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — beret uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — beret uniforms, staff wear or resale programmes
• Pet Care and Grooming — beret uniforms, staff wear or resale programmes
• Music Bands and Touring — beret uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your beret programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.