Custom Beret in Viscose with Garment Dyeing for Boutique Brands

Custom Beret — Viscose with Garment Dyeing

We build beret programmes from a tech pack or a physical reference sample. This Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Viscose, quoted per position and per colour.
• Debossing — available on Viscose, quoted per position and per colour.
• Puff Printing — available on Viscose, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Viscose, quoted per position and per colour.
• Piece Dyeing — available on Viscose, quoted per position and per colour.
• Snow Wash — available on Viscose, quoted per position and per colour.
• Flat Embroidery — available on Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — beret uniforms, staff wear or resale programmes
• Nonprofit Organizations — beret uniforms, staff wear or resale programmes
• Hospitality and Hotels — beret uniforms, staff wear or resale programmes
• Film and TV Production — beret uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your beret programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.