Custom Bonnet in French Terry with Flat Embroidery for Private Labels

Custom Bonnet — French Terry with Flat Embroidery

We build bonnet programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on French Terry, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on French Terry, quoted per position and per colour.
• Chain Stitch Embroidery — available on French Terry, quoted per position and per colour.
• Satin Printed Label — available on French Terry, quoted per position and per colour.
• Tonal Embroidery — available on French Terry, quoted per position and per colour.
• Custom Drawcord — available on French Terry, quoted per position and per colour.
• Piping and Binding — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — bonnet uniforms, staff wear or resale programmes
• Photography Studios — bonnet uniforms, staff wear or resale programmes
• Retail Store Staff — bonnet uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — bonnet uniforms, staff wear or resale programmes
• Electronics Assembly — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your bonnet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.