Custom Bonnet — Hemp with Seam Sealing
We build bonnet programmes from a tech pack or a physical reference sample. This Hemp version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Bonnet |
|---|---|
| Base fabric | Hemp |
| Decoration / finish | Seam Sealing |
| Fabric weight | 220-260 gsm |
| Size range | XS-3XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | BSCI |
What you can customise
- Dye-Sublimation Printing — available on Hemp, quoted per position and per colour.
- Snow Wash — available on Hemp, quoted per position and per colour.
- Tie-Dye Wash — available on Hemp, quoted per position and per colour.
- Pleating — available on Hemp, quoted per position and per colour.
- Custom Button — available on Hemp, quoted per position and per colour.
- Contrast Stitching — available on Hemp, quoted per position and per colour.
- Rhinestone Application — available on Hemp, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Hemp-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with seam sealing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Music Bands and Touring — bonnet uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — bonnet uniforms, staff wear or resale programmes
- Dental and Veterinary Clinics — bonnet uniforms, staff wear or resale programmes
- Gyms and Fitness Studios — bonnet uniforms, staff wear or resale programmes
- Security Services — bonnet uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your bonnet programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
