Custom Bonnet in Recycled Cotton with Garment Dyeing for Wholesale Distributors

Custom Bonnet — Recycled Cotton with Garment Dyeing

We build bonnet programmes from a tech pack or a physical reference sample. This Recycled Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Recycled Cotton, quoted per position and per colour.
• Smocking — available on Recycled Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Recycled Cotton, quoted per position and per colour.
• Snow Wash — available on Recycled Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Recycled Cotton, quoted per position and per colour.
• Ruching — available on Recycled Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — bonnet uniforms, staff wear or resale programmes
• Nonprofit Organizations — bonnet uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — bonnet uniforms, staff wear or resale programmes
• Fashion Brands and Labels — bonnet uniforms, staff wear or resale programmes
• Aviation and Airlines — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your bonnet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.