Custom Bonnet in Chiffon with Dye-Sublimation Printing for Outdoor & Workwear Programs

Custom Bonnet — Chiffon with Dye-Sublimation Printing

We build bonnet programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Chiffon, quoted per position and per colour.
• Debossing — available on Chiffon, quoted per position and per colour.
• Padding and Wadding — available on Chiffon, quoted per position and per colour.
• Pleating — available on Chiffon, quoted per position and per colour.
• Beading and Embroidery — available on Chiffon, quoted per position and per colour.
• Hangtag and Packaging — available on Chiffon, quoted per position and per colour.
• Snow Wash — available on Chiffon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chiffon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — bonnet uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — bonnet uniforms, staff wear or resale programmes
• Corporate Merch Programs — bonnet uniforms, staff wear or resale programmes
• Warehousing and Logistics — bonnet uniforms, staff wear or resale programmes
• Surf and Swim Brands — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your bonnet programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.