Custom Bonnet — Anti-Static Fabric with Ribbed Cuff and Hem
We build bonnet programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Bonnet |
|---|---|
| Base fabric | Anti-Static Fabric |
| Decoration / finish | Ribbed Cuff and Hem |
| Fabric weight | 340-400 gsm |
| Size range | XS-3XL |
| Colour options | 16 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Satin Printed Label — available on Anti-Static Fabric, quoted per position and per colour.
- Chenille Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
- Sequin Work — available on Anti-Static Fabric, quoted per position and per colour.
- Reflective Printing — available on Anti-Static Fabric, quoted per position and per colour.
- Screen Printing — available on Anti-Static Fabric, quoted per position and per colour.
- 3D Puff Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
- Custom Zip Puller — available on Anti-Static Fabric, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Anti-Static Fabric-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with ribbed cuff and hem applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Retail Store Staff — bonnet uniforms, staff wear or resale programmes
- Fashion Brands and Labels — bonnet uniforms, staff wear or resale programmes
- Banking and Finance — bonnet uniforms, staff wear or resale programmes
- Spas and Salons — bonnet uniforms, staff wear or resale programmes
- Boutique and Independent Labels — bonnet uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your bonnet programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
