Custom Bonnet in Linen with Placement Printing for Retail Chains

Custom Bonnet — Linen with Placement Printing

We build bonnet programmes from a tech pack or a physical reference sample. This Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Linen, quoted per position and per colour.
• Pantone Color Matching — available on Linen, quoted per position and per colour.
• Ruching — available on Linen, quoted per position and per colour.
• Padding and Wadding — available on Linen, quoted per position and per colour.
• Foil Printing — available on Linen, quoted per position and per colour.
• Snow Wash — available on Linen, quoted per position and per colour.
• Custom Drawcord — available on Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — bonnet uniforms, staff wear or resale programmes
• Spas and Salons — bonnet uniforms, staff wear or resale programmes
• Railway and Transit — bonnet uniforms, staff wear or resale programmes
• Music Bands and Touring — bonnet uniforms, staff wear or resale programmes
• Electronics Assembly — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your bonnet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.