Custom Bonnet in Georgette with Enzyme Wash for Sportswear Brands

Custom Bonnet — Georgette with Enzyme Wash

We build bonnet programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Georgette, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Georgette, quoted per position and per colour.
• DTG Digital Printing — available on Georgette, quoted per position and per colour.
• Garment Dyeing — available on Georgette, quoted per position and per colour.
• Applique Embroidery — available on Georgette, quoted per position and per colour.
• Foil Printing — available on Georgette, quoted per position and per colour.
• Sequin Work — available on Georgette, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Georgette-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — bonnet uniforms, staff wear or resale programmes
• Corporate Merch Programs — bonnet uniforms, staff wear or resale programmes
• Manufacturing Plants — bonnet uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — bonnet uniforms, staff wear or resale programmes
• Fashion Brands and Labels — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your bonnet programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.