Custom Bonnet in Wool Blend with Garment Dyeing for Outdoor & Workwear Programs

Custom Bonnet — Wool Blend with Garment Dyeing

We build bonnet programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Wool Blend, quoted per position and per colour.
• Dye-Sublimation Printing — available on Wool Blend, quoted per position and per colour.
• Shirring — available on Wool Blend, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Wool Blend, quoted per position and per colour.
• Heat Transfer Printing — available on Wool Blend, quoted per position and per colour.
• DTF Film Printing — available on Wool Blend, quoted per position and per colour.
• Chenille Embroidery — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — bonnet uniforms, staff wear or resale programmes
• Schools and School Districts — bonnet uniforms, staff wear or resale programmes
• Religious and Community — bonnet uniforms, staff wear or resale programmes
• Bars and Nightclubs — bonnet uniforms, staff wear or resale programmes
• Boutique and Independent Labels — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your bonnet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.