Custom Cowboy Hat in Cotton-Poly Blend with Tie-Dye Wash for Outdoor & Workwear Programs

Custom Cowboy Hat — Cotton-Poly Blend with Tie-Dye Wash

We build cowboy hat programmes from a tech pack or a physical reference sample. This Cotton-Poly Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Cotton-Poly Blend, quoted per position and per colour.
• Seam Sealing — available on Cotton-Poly Blend, quoted per position and per colour.
• Satin Printed Label — available on Cotton-Poly Blend, quoted per position and per colour.
• Tie-Dye Wash — available on Cotton-Poly Blend, quoted per position and per colour.
• All-Over Sublimation — available on Cotton-Poly Blend, quoted per position and per colour.
• Pantone Color Matching — available on Cotton-Poly Blend, quoted per position and per colour.
• Acid Wash — available on Cotton-Poly Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cotton-Poly Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — cowboy hat uniforms, staff wear or resale programmes
• Film and TV Production — cowboy hat uniforms, staff wear or resale programmes
• Agriculture and Farming — cowboy hat uniforms, staff wear or resale programmes
• Pet Care and Grooming — cowboy hat uniforms, staff wear or resale programmes
• Cleaning and Janitorial — cowboy hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cowboy hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your cowboy hat programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.