Custom Newsboy Hat — Faux Shearling with Screen Printing
We build newsboy hat programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Newsboy Hat |
|---|---|
| Base fabric | Faux Shearling |
| Decoration / finish | Screen Printing |
| Fabric weight | 220-260 gsm |
| Size range | Custom grading |
| Colour options | 8 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Chain Stitch Embroidery — available on Faux Shearling, quoted per position and per colour.
- Puff Printing — available on Faux Shearling, quoted per position and per colour.
- Custom Button — available on Faux Shearling, quoted per position and per colour.
- Tonal Embroidery — available on Faux Shearling, quoted per position and per colour.
- Piece Dyeing — available on Faux Shearling, quoted per position and per colour.
- Foil Printing — available on Faux Shearling, quoted per position and per colour.
- Laser Engraving — available on Faux Shearling, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Faux Shearling-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with screen printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Veterinary Clinics — newsboy hat uniforms, staff wear or resale programmes
- Promotional Marketing — newsboy hat uniforms, staff wear or resale programmes
- Dance and Ballet Schools — newsboy hat uniforms, staff wear or resale programmes
- Bars and Nightclubs — newsboy hat uniforms, staff wear or resale programmes
- Corporate Merch Programs — newsboy hat uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so newsboy hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your newsboy hat programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.







