Custom Peaked Cap in Chambray with Contrast Stitching for Boutique Brands

Custom Peaked Cap — Chambray with Contrast Stitching

We build peaked cap programmes from a tech pack or a physical reference sample. This Chambray version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, contrast stitching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Chambray, quoted per position and per colour.
• 3D Puff Embroidery — available on Chambray, quoted per position and per colour.
• Distressed Finish — available on Chambray, quoted per position and per colour.
• Embossing — available on Chambray, quoted per position and per colour.
• Dye-Sublimation Printing — available on Chambray, quoted per position and per colour.
• Shirring — available on Chambray, quoted per position and per colour.
• Chain Stitch Embroidery — available on Chambray, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chambray-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with contrast stitching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — peaked cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — peaked cap uniforms, staff wear or resale programmes
• Retail Store Staff — peaked cap uniforms, staff wear or resale programmes
• Veterinary Clinics — peaked cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.