Custom Peaked Cap in Mulberry Silk with Custom Drawcord for Retail Chains

Custom Peaked Cap — Mulberry Silk with Custom Drawcord

We build peaked cap programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Mulberry Silk, quoted per position and per colour.
• Laser Cutting — available on Mulberry Silk, quoted per position and per colour.
• Heat Transfer Printing — available on Mulberry Silk, quoted per position and per colour.
• Debossing — available on Mulberry Silk, quoted per position and per colour.
• Sequin Work — available on Mulberry Silk, quoted per position and per colour.
• Piece Dyeing — available on Mulberry Silk, quoted per position and per colour.
• Piping and Binding — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — peaked cap uniforms, staff wear or resale programmes
• Promotional Marketing — peaked cap uniforms, staff wear or resale programmes
• Manufacturing Plants — peaked cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — peaked cap uniforms, staff wear or resale programmes
• Real Estate Agencies — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.