Custom Peaked Cap in Bamboo Viscose with Dye-Sublimation Printing for Private Labels

Custom Peaked Cap — Bamboo Viscose with Dye-Sublimation Printing

We build peaked cap programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Bamboo Viscose, quoted per position and per colour.
• Seam Sealing — available on Bamboo Viscose, quoted per position and per colour.
• Satin Printed Label — available on Bamboo Viscose, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Bamboo Viscose, quoted per position and per colour.
• Laser Engraving — available on Bamboo Viscose, quoted per position and per colour.
• Piping and Binding — available on Bamboo Viscose, quoted per position and per colour.
• DTG Digital Printing — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — peaked cap uniforms, staff wear or resale programmes
• Wedding and Bridal — peaked cap uniforms, staff wear or resale programmes
• Warehousing and Logistics — peaked cap uniforms, staff wear or resale programmes
• Government and Municipal — peaked cap uniforms, staff wear or resale programmes
• Real Estate Agencies — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.