Custom Peaked Cap — Nylon with Distressed Finish
We build peaked cap programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Nylon |
| Decoration / finish | Distressed Finish |
| Fabric weight | 340-400 gsm |
| Size range | XS-3XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Chain Stitch Embroidery — available on Nylon, quoted per position and per colour.
- Smocking — available on Nylon, quoted per position and per colour.
- Tie-Dye Wash — available on Nylon, quoted per position and per colour.
- Puff Printing — available on Nylon, quoted per position and per colour.
- Placement Printing — available on Nylon, quoted per position and per colour.
- Screen Printing — available on Nylon, quoted per position and per colour.
- Woven Label — available on Nylon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Nylon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with distressed finish applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Kids and Toddlerwear — peaked cap uniforms, staff wear or resale programmes
- Motorcycle and Motorsport — peaked cap uniforms, staff wear or resale programmes
- Workwear and Industrial — peaked cap uniforms, staff wear or resale programmes
- Automotive Dealerships — peaked cap uniforms, staff wear or resale programmes
- Food Processing — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your peaked cap programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
