Custom Peaked Cap in Tencel Cotton Blend with Laser Cutting for Wholesale Distributors

Custom Peaked Cap — Tencel Cotton Blend with Laser Cutting

We build peaked cap programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pleating — available on Tencel Cotton Blend, quoted per position and per colour.
• Ultrasonic Welding — available on Tencel Cotton Blend, quoted per position and per colour.
• Quilting — available on Tencel Cotton Blend, quoted per position and per colour.
• Piece Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.
• Laser Engraving — available on Tencel Cotton Blend, quoted per position and per colour.
• Chain Stitch Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Smocking — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — peaked cap uniforms, staff wear or resale programmes
• Railway and Transit — peaked cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — peaked cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — peaked cap uniforms, staff wear or resale programmes
• Warehousing and Logistics — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your peaked cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.