Custom Peaked Cap in Genuine Leather with Quilting for Retail Chains

Custom Peaked Cap — Genuine Leather with Quilting

We build peaked cap programmes from a tech pack or a physical reference sample. This Genuine Leather version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Debossing — available on Genuine Leather, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Genuine Leather, quoted per position and per colour.
• Acid Wash — available on Genuine Leather, quoted per position and per colour.
• Chenille Embroidery — available on Genuine Leather, quoted per position and per colour.
• Seam Sealing — available on Genuine Leather, quoted per position and per colour.
• Smocking — available on Genuine Leather, quoted per position and per colour.
• Laser Cutting — available on Genuine Leather, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Genuine Leather-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — peaked cap uniforms, staff wear or resale programmes
• Manufacturing Plants — peaked cap uniforms, staff wear or resale programmes
• Veterinary Clinics — peaked cap uniforms, staff wear or resale programmes
• Nonprofit Organizations — peaked cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your peaked cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.