Custom Peaked Cap — Merino Wool with Yarn Dyeing
We build peaked cap programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Merino Wool |
| Decoration / finish | Yarn Dyeing |
| Fabric weight | 140-160 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | BSCI |
What you can customise
- Placement Printing — available on Merino Wool, quoted per position and per colour.
- Woven Label — available on Merino Wool, quoted per position and per colour.
- Flocking — available on Merino Wool, quoted per position and per colour.
- Satin Printed Label — available on Merino Wool, quoted per position and per colour.
- Heat Transfer Printing — available on Merino Wool, quoted per position and per colour.
- Reflective Printing — available on Merino Wool, quoted per position and per colour.
- Care Label — available on Merino Wool, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Merino Wool-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Outdoor and Hiking — peaked cap uniforms, staff wear or resale programmes
- Military and Tactical — peaked cap uniforms, staff wear or resale programmes
- Sports Teams and Clubs — peaked cap uniforms, staff wear or resale programmes
- Beauty and Cosmetics — peaked cap uniforms, staff wear or resale programmes
- Surf and Swim Brands — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your peaked cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
