Custom Peaked Cap in Rib Knit with 3D Puff Embroidery for Retail Chains

Custom Peaked Cap — Rib Knit with 3D Puff Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Rib Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Rib Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Rib Knit, quoted per position and per colour.
• Padding and Wadding — available on Rib Knit, quoted per position and per colour.
• Rhinestone Application — available on Rib Knit, quoted per position and per colour.
• DTG Digital Printing — available on Rib Knit, quoted per position and per colour.
• Custom Button — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — peaked cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — peaked cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — peaked cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — peaked cap uniforms, staff wear or resale programmes
• Real Estate Agencies — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.