Custom Peaked Cap in Faux Shearling with 3D Puff Embroidery for Wholesale Distributors

Custom Peaked Cap — Faux Shearling with 3D Puff Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Faux Shearling, quoted per position and per colour.
• Dye-Sublimation Printing — available on Faux Shearling, quoted per position and per colour.
• Pleating — available on Faux Shearling, quoted per position and per colour.
• Snow Wash — available on Faux Shearling, quoted per position and per colour.
• Garment Dyeing — available on Faux Shearling, quoted per position and per colour.
• Rhinestone Application — available on Faux Shearling, quoted per position and per colour.
• Laser Engraving — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — peaked cap uniforms, staff wear or resale programmes
• Universities — peaked cap uniforms, staff wear or resale programmes
• Streetwear Brands — peaked cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — peaked cap uniforms, staff wear or resale programmes
• Wedding and Bridal — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.