Custom Peaked Cap in Quick-Dry Polyester with Enzyme Wash for Wholesale Distributors

Custom Peaked Cap — Quick-Dry Polyester with Enzyme Wash

We build peaked cap programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Foil Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Shirring — available on Quick-Dry Polyester, quoted per position and per colour.
• Piping and Binding — available on Quick-Dry Polyester, quoted per position and per colour.
• Laser Cutting — available on Quick-Dry Polyester, quoted per position and per colour.
• Quilting — available on Quick-Dry Polyester, quoted per position and per colour.
• Placement Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Chain Stitch Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — peaked cap uniforms, staff wear or resale programmes
• Promotional Marketing — peaked cap uniforms, staff wear or resale programmes
• Corporate Offices — peaked cap uniforms, staff wear or resale programmes
• Religious and Community — peaked cap uniforms, staff wear or resale programmes
• Food Processing — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.