Custom Peaked Cap — Crepe with Flat Embroidery
We build peaked cap programmes from a tech pack or a physical reference sample. This Crepe version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Crepe |
| Decoration / finish | Flat Embroidery |
| Fabric weight | 140-160 gsm |
| Size range | 2-12Y kids |
| Colour options | 6 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | WRAP |
What you can customise
- Chenille Embroidery — available on Crepe, quoted per position and per colour.
- Shirring — available on Crepe, quoted per position and per colour.
- Foil Printing — available on Crepe, quoted per position and per colour.
- Piping and Binding — available on Crepe, quoted per position and per colour.
- Tonal Embroidery — available on Crepe, quoted per position and per colour.
- Flocking — available on Crepe, quoted per position and per colour.
- Embossing — available on Crepe, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Crepe-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flat embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Film and TV Production — peaked cap uniforms, staff wear or resale programmes
- Maternity and Baby Care — peaked cap uniforms, staff wear or resale programmes
- Event Management — peaked cap uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — peaked cap uniforms, staff wear or resale programmes
- Beauty and Cosmetics — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your peaked cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
