Custom Tactical Cap in Wool Blend with Garment Dyeing for Promotional Campaigns

Custom Tactical Cap — Wool Blend with Garment Dyeing

We build tactical cap programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Wool Blend, quoted per position and per colour.
• Rhinestone Application — available on Wool Blend, quoted per position and per colour.
• Debossing — available on Wool Blend, quoted per position and per colour.
• Custom Button — available on Wool Blend, quoted per position and per colour.
• Yarn Dyeing — available on Wool Blend, quoted per position and per colour.
• Acid Wash — available on Wool Blend, quoted per position and per colour.
• Pantone Color Matching — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — tactical cap uniforms, staff wear or resale programmes
• Golf Clubs — tactical cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — tactical cap uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — tactical cap uniforms, staff wear or resale programmes
• Outdoor and Hiking — tactical cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your tactical cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.