Custom Tactical Cap in Combed Cotton with Piece Dyeing for Private Labels

Custom Tactical Cap — Combed Cotton with Piece Dyeing

We build tactical cap programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Combed Cotton, quoted per position and per colour.
• Tonal Embroidery — available on Combed Cotton, quoted per position and per colour.
• Sequin Work — available on Combed Cotton, quoted per position and per colour.
• Care Label — available on Combed Cotton, quoted per position and per colour.
• Shirring — available on Combed Cotton, quoted per position and per colour.
• Quilting — available on Combed Cotton, quoted per position and per colour.
• Reflective Printing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — tactical cap uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — tactical cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — tactical cap uniforms, staff wear or resale programmes
• Police and Fire Departments — tactical cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — tactical cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.