Custom Jumpsuit in Merino Wool with Padding and Wadding for Boutique Brands

Custom Jumpsuit — Merino Wool with Padding and Wadding

We build jumpsuit programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Merino Wool, quoted per position and per colour.
• Piece Dyeing — available on Merino Wool, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Merino Wool, quoted per position and per colour.
• Contrast Stitching — available on Merino Wool, quoted per position and per colour.
• Pleating — available on Merino Wool, quoted per position and per colour.
• Yarn Dyeing — available on Merino Wool, quoted per position and per colour.
• Placement Printing — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Surf and Swim Brands — jumpsuit uniforms, staff wear or resale programmes
• Schools and School Districts — jumpsuit uniforms, staff wear or resale programmes
• Real Estate Agencies — jumpsuit uniforms, staff wear or resale programmes
• Aviation and Airlines — jumpsuit uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — jumpsuit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so jumpsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your jumpsuit programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.