Custom Theatrical Costume in Canvas with Laser Cutting for Sportswear Brands

Custom Theatrical Costume — Canvas with Laser Cutting

We build theatrical costume programmes from a tech pack or a physical reference sample. This Canvas version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Canvas, quoted per position and per colour.
• Screen Printing — available on Canvas, quoted per position and per colour.
• Piece Dyeing — available on Canvas, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Canvas, quoted per position and per colour.
• DTG Digital Printing — available on Canvas, quoted per position and per colour.
• Enzyme Wash — available on Canvas, quoted per position and per colour.
• Woven Label — available on Canvas, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Canvas-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — theatrical costume uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — theatrical costume uniforms, staff wear or resale programmes
• Theater and Performance — theatrical costume uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — theatrical costume uniforms, staff wear or resale programmes
• Surf and Swim Brands — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your theatrical costume programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.