Custom Theatrical Costume in Faux Shearling with Debossing for Corporate Buyers

Custom Theatrical Costume — Faux Shearling with Debossing

We build theatrical costume programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Foil Printing — available on Faux Shearling, quoted per position and per colour.
• Debossing — available on Faux Shearling, quoted per position and per colour.
• Snow Wash — available on Faux Shearling, quoted per position and per colour.
• Screen Printing — available on Faux Shearling, quoted per position and per colour.
• All-Over Sublimation — available on Faux Shearling, quoted per position and per colour.
• Rhinestone Application — available on Faux Shearling, quoted per position and per colour.
• Piping and Binding — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with debossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — theatrical costume uniforms, staff wear or resale programmes
• Golf Clubs — theatrical costume uniforms, staff wear or resale programmes
• Outdoor and Hiking — theatrical costume uniforms, staff wear or resale programmes
• Bars and Nightclubs — theatrical costume uniforms, staff wear or resale programmes
• Tennis Academies — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your theatrical costume programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.