Custom Theatrical Costume in Interlock Knit with Rhinestone Application for Retail Chains

Custom Theatrical Costume — Interlock Knit with Rhinestone Application

We build theatrical costume programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Interlock Knit, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Interlock Knit, quoted per position and per colour.
• Puff Printing — available on Interlock Knit, quoted per position and per colour.
• Dye-Sublimation Printing — available on Interlock Knit, quoted per position and per colour.
• Stone Wash — available on Interlock Knit, quoted per position and per colour.
• Contrast Stitching — available on Interlock Knit, quoted per position and per colour.
• Custom Zip Puller — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — theatrical costume uniforms, staff wear or resale programmes
• Esports and Gaming — theatrical costume uniforms, staff wear or resale programmes
• Promotional Marketing — theatrical costume uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — theatrical costume uniforms, staff wear or resale programmes
• Maternity and Baby Care — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your theatrical costume programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.