Custom Theatrical Costume in Tencel Lyocell with DTF Film Printing for Promotional Campaigns

Custom Theatrical Costume — Tencel Lyocell with DTF Film Printing

We build theatrical costume programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Laser Cutting — available on Tencel Lyocell, quoted per position and per colour.
• Foil Printing — available on Tencel Lyocell, quoted per position and per colour.
• Satin Printed Label — available on Tencel Lyocell, quoted per position and per colour.
• Placement Printing — available on Tencel Lyocell, quoted per position and per colour.
• Heat Transfer Printing — available on Tencel Lyocell, quoted per position and per colour.
• DTG Digital Printing — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — theatrical costume uniforms, staff wear or resale programmes
• Running and Marathon Events — theatrical costume uniforms, staff wear or resale programmes
• Boutique and Independent Labels — theatrical costume uniforms, staff wear or resale programmes
• Corporate Merch Programs — theatrical costume uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your theatrical costume programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.