Custom Theatrical Costume in Lambswool with DTG Digital Printing for Retail Chains

Custom Theatrical Costume — Lambswool with DTG Digital Printing

We build theatrical costume programmes from a tech pack or a physical reference sample. This Lambswool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Lambswool, quoted per position and per colour.
• Flocking — available on Lambswool, quoted per position and per colour.
• Pantone Color Matching — available on Lambswool, quoted per position and per colour.
• Puff Printing — available on Lambswool, quoted per position and per colour.
• Applique Embroidery — available on Lambswool, quoted per position and per colour.
• Snow Wash — available on Lambswool, quoted per position and per colour.
• Laser Engraving — available on Lambswool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lambswool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — theatrical costume uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — theatrical costume uniforms, staff wear or resale programmes
• Wedding and Bridal — theatrical costume uniforms, staff wear or resale programmes
• Running and Marathon Events — theatrical costume uniforms, staff wear or resale programmes
• Hospitality and Hotels — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your theatrical costume programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.