Custom Tactical Belt — Rayon with Yarn Dyeing
We build tactical belt programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Tactical Belt |
|---|---|
| Base fabric | Rayon |
| Decoration / finish | Yarn Dyeing |
| Fabric weight | 220-260 gsm |
| Size range | Custom grading |
| Colour options | 12 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Custom Button — available on Rayon, quoted per position and per colour.
- Acid Wash — available on Rayon, quoted per position and per colour.
- Custom Zip Puller — available on Rayon, quoted per position and per colour.
- Laser Cutting — available on Rayon, quoted per position and per colour.
- Puff Printing — available on Rayon, quoted per position and per colour.
- Padding and Wadding — available on Rayon, quoted per position and per colour.
- Piping and Binding — available on Rayon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rayon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Workwear and Industrial — tactical belt uniforms, staff wear or resale programmes
- Surf and Swim Brands — tactical belt uniforms, staff wear or resale programmes
- Beauty and Cosmetics — tactical belt uniforms, staff wear or resale programmes
- Corporate Merch Programs — tactical belt uniforms, staff wear or resale programmes
- Security Services — tactical belt uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical belt batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your tactical belt programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
