Custom Tactical Helmet in Bamboo Viscose with Flocking for Sportswear Brands

Custom Tactical Helmet — Bamboo Viscose with Flocking

We build tactical helmet programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Bamboo Viscose, quoted per position and per colour.
• 3D Puff Embroidery — available on Bamboo Viscose, quoted per position and per colour.
• Bonding Construction — available on Bamboo Viscose, quoted per position and per colour.
• Reflective Printing — available on Bamboo Viscose, quoted per position and per colour.
• Stone Wash — available on Bamboo Viscose, quoted per position and per colour.
• All-Over Sublimation — available on Bamboo Viscose, quoted per position and per colour.
• Pleating — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — tactical helmet uniforms, staff wear or resale programmes
• Boutique and Independent Labels — tactical helmet uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — tactical helmet uniforms, staff wear or resale programmes
• Food Processing — tactical helmet uniforms, staff wear or resale programmes
• Military and Tactical — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your tactical helmet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.