Custom Tactical Helmet — Satin with Care Label
We build tactical helmet programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, care label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Tactical Helmet |
|---|---|
| Base fabric | Satin |
| Decoration / finish | Care Label |
| Fabric weight | 280-320 gsm |
| Size range | 0-24M baby |
| Colour options | 8 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | WRAP |
What you can customise
- Tonal Embroidery — available on Satin, quoted per position and per colour.
- Flocking — available on Satin, quoted per position and per colour.
- Ultrasonic Welding — available on Satin, quoted per position and per colour.
- Seam Sealing — available on Satin, quoted per position and per colour.
- Laser Engraving — available on Satin, quoted per position and per colour.
- Custom Zip Puller — available on Satin, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Satin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Satin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with care label applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Beauty and Cosmetics — tactical helmet uniforms, staff wear or resale programmes
- Police and Fire Departments — tactical helmet uniforms, staff wear or resale programmes
- Dental and Veterinary Clinics — tactical helmet uniforms, staff wear or resale programmes
- Corporate Offices — tactical helmet uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — tactical helmet uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your tactical helmet programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
