Custom Tactical Helmet in Combed Cotton with All-Over Sublimation for Wholesale Distributors

Custom Tactical Helmet — Combed Cotton with All-Over Sublimation

We build tactical helmet programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Combed Cotton, quoted per position and per colour.
• Foil Printing — available on Combed Cotton, quoted per position and per colour.
• Placement Printing — available on Combed Cotton, quoted per position and per colour.
• Debossing — available on Combed Cotton, quoted per position and per colour.
• Screen Printing — available on Combed Cotton, quoted per position and per colour.
• Dye-Sublimation Printing — available on Combed Cotton, quoted per position and per colour.
• Custom Drawcord — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kids and Toddlerwear — tactical helmet uniforms, staff wear or resale programmes
• Warehousing and Logistics — tactical helmet uniforms, staff wear or resale programmes
• Esports and Gaming — tactical helmet uniforms, staff wear or resale programmes
• Promotional Marketing — tactical helmet uniforms, staff wear or resale programmes
• Mining Operations — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your tactical helmet programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.