Custom Tactical Vest in Power Mesh with Custom Drawcord for Private Labels

Custom Tactical Vest — Power Mesh with Custom Drawcord

We build tactical vest programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Power Mesh, quoted per position and per colour.
• DTG Digital Printing — available on Power Mesh, quoted per position and per colour.
• Padding and Wadding — available on Power Mesh, quoted per position and per colour.
• Screen Printing — available on Power Mesh, quoted per position and per colour.
• Tie-Dye Wash — available on Power Mesh, quoted per position and per colour.
• Distressed Finish — available on Power Mesh, quoted per position and per colour.
• Dye-Sublimation Printing — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — tactical vest uniforms, staff wear or resale programmes
• Streetwear Brands — tactical vest uniforms, staff wear or resale programmes
• Cycling and Triathlon — tactical vest uniforms, staff wear or resale programmes
• Dance and Ballet Schools — tactical vest uniforms, staff wear or resale programmes
• Automotive Dealerships — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your tactical vest programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.