Custom Tactical Vest in Down-Proof Nylon with 3D Puff Embroidery for Corporate Buyers

Custom Tactical Vest — Down-Proof Nylon with 3D Puff Embroidery

We build tactical vest programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Down-Proof Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Woven Label — available on Down-Proof Nylon, quoted per position and per colour.
• Contrast Stitching — available on Down-Proof Nylon, quoted per position and per colour.
• Debossing — available on Down-Proof Nylon, quoted per position and per colour.
• Screen Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Enzyme Wash — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — tactical vest uniforms, staff wear or resale programmes
• Corporate Merch Programs — tactical vest uniforms, staff wear or resale programmes
• Boutique and Independent Labels — tactical vest uniforms, staff wear or resale programmes
• Aviation and Airlines — tactical vest uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical vest programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.