Custom Tactical Vest in Flannel with Ribbed Cuff and Hem for Outdoor & Workwear Programs

Custom Tactical Vest — Flannel with Ribbed Cuff and Hem

We build tactical vest programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Flannel, quoted per position and per colour.
• Puff Printing — available on Flannel, quoted per position and per colour.
• Beading and Embroidery — available on Flannel, quoted per position and per colour.
• Pleating — available on Flannel, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Flannel, quoted per position and per colour.
• Smocking — available on Flannel, quoted per position and per colour.
• Flocking — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Retail Store Staff — tactical vest uniforms, staff wear or resale programmes
• Theater and Performance — tactical vest uniforms, staff wear or resale programmes
• Spas and Salons — tactical vest uniforms, staff wear or resale programmes
• Beauty and Cosmetics — tactical vest uniforms, staff wear or resale programmes
• Cleaning and Janitorial — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical vest programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.