Custom Work Clothes in Flannel with All-Over Sublimation for Sportswear Brands

Custom Work Clothes — Flannel with All-Over Sublimation

We build work clothes programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Flannel, quoted per position and per colour.
• Ruching — available on Flannel, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Flannel, quoted per position and per colour.
• Seam Sealing — available on Flannel, quoted per position and per colour.
• Padding and Wadding — available on Flannel, quoted per position and per colour.
• Ultrasonic Welding — available on Flannel, quoted per position and per colour.
• Rhinestone Application — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — work clothes uniforms, staff wear or resale programmes
• Outdoor and Hiking — work clothes uniforms, staff wear or resale programmes
• Food Processing — work clothes uniforms, staff wear or resale programmes
• Promotional Marketing — work clothes uniforms, staff wear or resale programmes
• Boutique and Independent Labels — work clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your work clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.