Custom Work Clothes in Recycled Polyester (rPET) with Ultrasonic Welding for Sportswear Brands

Custom Work Clothes — Recycled Polyester (rPET) with Ultrasonic Welding

We build work clothes programmes from a tech pack or a physical reference sample. This Recycled Polyester (rPET) version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Recycled Polyester (rPET), quoted per position and per colour.
• Contrast Stitching — available on Recycled Polyester (rPET), quoted per position and per colour.
• Rhinestone Application — available on Recycled Polyester (rPET), quoted per position and per colour.
• Pleating — available on Recycled Polyester (rPET), quoted per position and per colour.
• Laser Cutting — available on Recycled Polyester (rPET), quoted per position and per colour.
• Flocking — available on Recycled Polyester (rPET), quoted per position and per colour.
• Debossing — available on Recycled Polyester (rPET), quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Polyester (rPET)-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — work clothes uniforms, staff wear or resale programmes
• Universities — work clothes uniforms, staff wear or resale programmes
• Maternity and Baby Care — work clothes uniforms, staff wear or resale programmes
• Real Estate Agencies — work clothes uniforms, staff wear or resale programmes
• Food Processing — work clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your work clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.