Custom Work Caps in Ring-Spun Cotton with Sequin Work for Boutique Brands

Custom Work Caps — Ring-Spun Cotton with Sequin Work

We build work caps programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, sequin work and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Ring-Spun Cotton, quoted per position and per colour.
• Placement Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Rhinestone Application — available on Ring-Spun Cotton, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Snow Wash — available on Ring-Spun Cotton, quoted per position and per colour.
• Enzyme Wash — available on Ring-Spun Cotton, quoted per position and per colour.
• Custom Button — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with sequin work applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — work caps uniforms, staff wear or resale programmes
• Healthcare and Hospitals — work caps uniforms, staff wear or resale programmes
• Maternity and Baby Care — work caps uniforms, staff wear or resale programmes
• Esports and Gaming — work caps uniforms, staff wear or resale programmes
• Promotional Marketing — work caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your work caps programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.