Custom Other Hats & Caps in Tencel Lyocell with Screen Printing for Boutique Brands

Custom Other Hats & Caps — Tencel Lyocell with Screen Printing

We build other hats & caps programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Tencel Lyocell, quoted per position and per colour.
• Pantone Color Matching — available on Tencel Lyocell, quoted per position and per colour.
• Stone Wash — available on Tencel Lyocell, quoted per position and per colour.
• All-Over Sublimation — available on Tencel Lyocell, quoted per position and per colour.
• Care Label — available on Tencel Lyocell, quoted per position and per colour.
• Sequin Work — available on Tencel Lyocell, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Sports Teams and Clubs — other hats & caps uniforms, staff wear or resale programmes
• Food Processing — other hats & caps uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — other hats & caps uniforms, staff wear or resale programmes
• Event Management — other hats & caps uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other hats & caps programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.