Custom Scarf in Tencel Lyocell with Shirring for Private Labels

Custom Scarf — Tencel Lyocell with Shirring

We build scarf programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Tencel Lyocell, quoted per position and per colour.
• Laser Cutting — available on Tencel Lyocell, quoted per position and per colour.
• Flat Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Stone Wash — available on Tencel Lyocell, quoted per position and per colour.
• Heat Transfer Printing — available on Tencel Lyocell, quoted per position and per colour.
• Pantone Color Matching — available on Tencel Lyocell, quoted per position and per colour.
• Dye-Sublimation Printing — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — scarf uniforms, staff wear or resale programmes
• Photography Studios — scarf uniforms, staff wear or resale programmes
• Workwear and Industrial — scarf uniforms, staff wear or resale programmes
• Esports and Gaming — scarf uniforms, staff wear or resale programmes
• Banking and Finance — scarf uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so scarf batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your scarf programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.